AbilityMade
3D Photogrammetry Scanner
2020
Research, Concept, Development + Production
AbilityMade
AbilityMade & D+I worked to develop the world’s first instantaneous photogrammetry scanner to enable the creation of custom-made 3D printed orthoses. Orthoses are assistive devices custom-made for patients, used to improve walking, reduce pain, or prevent deformities. 3D scanning removes the need for plaster-casting, delivers better experiences for patients, efficiency for orthotists, and creates new avenues of opportunities for design and innovation in the field. AbilityMade enables affordable, custom-made products (orthoses) for people with disabilities, and in doing so, promotes mobility, access and inclusivity for people of all abilities.
Better Experiences
The World Health Organisation (2015) estimates 100 million people world-wide need orthoses or prostheses, with only 1/10 accessing them. According to the Australian Orthotics and Prosthetics Association (AOPA), Australia only has 35% of the Orthotists needed to meet the country's demand (AOPA, 2012). For children, Ankle-Foot-Ortheses (AFOs) aid to reach critical developmental milestones. On-time provision can be the difference between walking and not walking. AbilityMade’s AFOs have a significant positive impact on patient independence and reduce the need for other formal support services. A Clinical Study by AbilityMade (2017) found 3D printed AFOs perform equally effective as traditionally-made devices, with scanning delivering a significantly improved psychological experience for patients and carers.
Human Centered Design
The AbilityMade 3D Scanner ecosystem was developed working closely with children, their families and clinicians. We placed the child’s needs and experiences at the centre of every decision and made small incremental iterations by using rapid prototyping. AbilityMade’s 3D Scanner is robust and compact, transportable between clinics, home visits and remote locations. A minimal design that feels both high-tech and warm, evoking intrigue, with children excitedly calling it a ‘spaceship’. Photogrammetry capture utilises 20 cameras, two orbitals and 18 support cameras. Scanning requires carefully measured light levels, with extreme brightness causing loss of detail, scanner lighting needed to be non-strobing in order to avoid patient irritation/seizures. Easily adjustable seat and multiple entry/exit methods cater for different user abilities. Easily cleanable surface for clinical environment. Standard tablet device for clinician operation and reliable connectivity components for photo uploading, real-time preview, and custom orthoses prescription + ordering via the AbilityMade Cloud App.
Custom-made orthoses are classified as assistive technology and are paid for by the NDIS.